Monday, 2 March 2015

DESIGN OF PV SYSTEM FOR WATER PUMP:

 DESIGN OF PV SYSTEM FOR WATER PUMP:

            The overall design can be divided into five steps as given below:

STEP1: Determine the amount of water required per day (as per the considerations).    

STEP 2:    Determine the total dynamic head (TDH) for water pumping.

STEP 3:   Determine the hydraulic energy required per day (Watt-hour/day) to pump the required amount of water

STEP 4: Determine the solar radiation available at given location (in terms of equivalent of peak sunshine radiation (1000W/m3) hours for which solar pv module is characterised)

STEP 5:  Determine the size and number of PV modules required, which pump is used, and the pump rating taking into account the motor efficiency and other losses)

6.2 CALCULATIONS:
Amount of water pumped per day=2.2m3/day
Total vertical lift = 2m
Water density = 1000kg/m3
Acceleration due to gravity = g= 9.8m/s2
Solar PV module used = 10Wp
Operating factor = 0.75
Pump efficiency = 30% or 0.30
Mismatch factor = 0.85 (if MPPT is used then it is 1)

STEP 1: Determine the total daily water requirement
            Daily water requirement = 2.2m3/day
STEP 2: Determine total dynamic head
            Total vertical lift         =    2 m
            Frictional losses           =   5% of Total Vertical Lift
                                                =2*0.05 =0.1m
            Total dynamic head    = 2+0.1 =2.1m
STEP 3: Determine hydraulic energy required per day:
            Hydraulic energy required to raise water level:
                                                            = Mass *g *TDH
                                                            = (1000 kg/m3)(2.2m3/day)(9.8m/s2)*2.1
                                                            = 12.57Wh/day
STEP 4: Determine solar radiation data:
                                                            = 6h/day (Actual day length is longer)
STEP 5: Determine the number of PV panels and pump size:
                                                               = 12.57 / 6
                                                               = 2.095W


                                                = 2.095            = 8.21W
                                                0.3*0.85


Consider operating the factor of PV panel= total PV panel wattage after losses
                                                                                Operating factor
                                                                   =   8.21 / 0.75   = 10.9W
No of solar panels required of 10wattpower each:
                                                            = 10.9 / 10
                                                            = 1.09 = 1 Solar Panels of 10Wp

           

6.3 SAMPLE CALCULATION:
To draw 25000 litres of water every day from depth of 10m:
Data required for calculations is as follows:
Amount of water to be pumped per day = 25000 l = 25m3/day
Total vertical lift=12m (5m elevation, 5m standing water level, 2m drawdown)
Water density = 1000kg/m3
Acceleration due to gravity= g=9.8m/s2
Solar PV module used = 75Wp
Operating factor = 0.75(PV panels, in general, don’t operate at their rated peak power)   
Pump efficiency =30% or 0.30
Mismatch factor = 0.85
STEP 1: Determine the total daily water requirement
                Daily water requirement (as stated in the problem)
                                                            = 25m3/day
STEP 2: Determine total dynamic head
                 Total vertical lift                =12m
                 Frictional losses                  =5% of total vertical lift
                                                            = 12 * 0.05 = 0.6m
            Total dynamic head    = 12+0.6 =12.6m
STEP 3: Determine hydraulic energy required per day:
            Hydraulic energy required to raise water level:
                                                            = Mass *g *TDH
                                                            = (1000 kg/m3)(25m3/day)(9.8m/s2)*12.6
                                                            = 857.5 Wh/day
STEP 4: Determine solar radiation data:
                                                            = 6h/day (actual day length is longer)
STEP 5: Determine the number of PV panels and pump size:
                                                             = 857.5 / 6
                                                             = 142.9 W

Consider operating the factor of PV panel= total PV panel wattage after losses
                                                                                Operating factor
                                                                   =   560 / 0.75   = 747.3W
No of solar panels required of 75wattpower each:
                                                            = 747.3 / 75
                                                            = 9.96 = 10 Solar Panels of 75Wp

Table 6.1: PANELS REQUIREMENT:
Sl.NO
Water Required(m3)
Head(m)
Panels required
1
2.2
2
1 panel of 10Wp
2
10
5
2 panels of 75Wp
3
17
8
5 panels of 75 Wp
4
25
10
10 panels of 75Wp
5
35
17
20panels of 75Wp

Table 6.2: COMPONENT PRICES OF PRESENT STUDY PUMP:
SL NO
 NAME OF COMPONENT
QUANTITY
SPECIFICATIONS
COST  (INR)

1
WATER PUMP
1
19 W
1500

2
BATTERIES
1
12 Volts, 60 A.H
2500

3
MOISTURE SENSOR
1

1700

4
SOLAR PANEL
1
10 W, 12 V
2800

5
INVERTER
1

5000


            TOTAL


13500




Table 6.3: PUMP SPECIFICATIONS:
Pump
Type
(HP)
Voltage
 (V)
Max Head (m)
Power rate
(W)
Max
Discharge
(Q) (l/d)
Pump Diameter(D)
Recommend-ended panel capacity
(Wp)
Max  land (acres)
0.5
220
30
1500
3000
100mm
500
1.2
1.00
220
57
1500
11300
100mm
1000
2
2.00
220
86
1500
22712
100mm
2000
4.5
3.00
220
110
1500
26497
100mm
3000
5
5.00
220
135
1500
45424
100mm
5000
9
7.5
220
156
1500
75367
100mm
7500
12
10.00
220
160
1500
90325
100mm
10000
16
15.00
220
166
1500
143235
100mm
15000
28


Table 6.4: COST ESTIMATION OF DIFFERENT CAPACITY PUMPS
Sl.No
Description
Quantity
Requirements
Cost estimation of each component(INR)
Total cost estimation (INR)
1
Requirements for 0.5 HP
a)Solar Panels 0.5KWp
b) MPPT
c)Cables, inverter cum battery
d)Waterpump
e) Installation


1 NO

1 NO

1 NO


40000
18000
5000

3500
1500




68000
2
Requirements for 1.0 HP
a)Solar Panels 1.0KWp
b) MPPT
c)Cables, inverter cum battery
d)Water pump
e)Installation


1 NO

1 NO

1 NO


80000
35000
10000

8000
2000


135000
3
Requirements for 2.0 HP
a)Solar Panels 2.0 KWp
b) MPPT
c)Cables, inverter cum battery
d)Water pump
e)Installation


1 NO

1 NO

1 NO


160000
50000
15000

13000
2000


240000
4
Requirements for 3.0 HP
a)Solar Panels 3.0 KWp
b) MPPT
c)Cables, inverter cum battery
d)Water pump
e) Installation


1 NO

1 NO

1 NO


240000
64000
20000

16000
2000


342000
5
Requirements for 5.0 HP
a)Solar Panels 5.0 KWp
b) MPPT
c)Cables, inverter cum battery
d)Water pump
e) Installation


1 NO

1 NO

1 NO


400000
80000
25000

26000
3000


533000


Table 6.5: COMPARISION BETWEEN ELECTRIC AND SOLAR POWER:

ELECTRIC POWER
SOLAR PANEL
LIFE
________
12 YEARS
INITIAL COST
Rs. 6000 (Initial electric line connection cost)
Rs. 68000 (Setup cost for 0.5 HP)
MAINTAINENCE/
MONTHLY COST
684/month(present)
2880/month( after 10years app)
1440/month(present)
1800/month(after 10years app)
EXTRA INVESTMENT
--------
3500/4years (for battery)

ELECTRIC UNIT
FOR 1 UNIT(APPROXIMATE COST) (INR)
FOR 180UNITS(1MONTH) (INR)
PRESENT ELECTRIC POWER UNIT COST
3.8
684
AFTER 10 YEARS
16 (approximately)
2880
PRESENT SOLAR POWER UNIT COST
8
1440
AFTER 10 YEARS
10 (approximately)
1800
                                             
 Current and Voltage readings:

Solar panel output:
            Voltage = 21.0 V
            Current = 0.38 A
Charge controller output:
            Voltage = 20.3 V
            Current = 0.21A

            We know that solar panel output is equal to charge controller input. Charge controller output is battery inlet. We get standard output from battery to the pmp.
            From the above considerations we understand that though the initial cost of solar power appliances is high we can have a long life time of about 12 years. We also have less maintenance cost when compared with the grid power.

In long run, solar panel generated power is comparatively better as there is scope of profit in unit cost and mostly important, it is a renewable type of energy which will save the fuel for the future.


The cost of a unit power is Rs. 3.8 at present, so for one month we get approximately Rs. 684. Due to shortage of fuels in future the cost of unit price may raise upto Rs 16/unit(approximately). Similarly the present cost of unit solar power from the grid is Rs 8/unit. So then we get approximately Rs 1440/month. After 10years it may raise only upto Rs 10/month. This raise is very low due to the wide availability of solar power. But we need to change battery for every 4-5 years. So when compared to long run it is well suited as the fuel price and electric grid price will rise in future.

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